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Initiator

 

Alkenox P-100

 

 

 

 

 

 

 

 

1.  Summary

 

 

 

 

Alkenox P-100 is a white fine powder which has peroxy group in the molecule. It is generally used for initiator of polymerization in the unsaturated polyester resin, Vinyl Chloride homo-polymerization & copolymerization. 

 

1) Formula : 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2) Name : Bis-(4-tert-butylcyclohexyl)peroxydicarbonate

 

 

 

3) CAS NO : 15520-11-3

 

 

 

 

4) Molecular Weight : 398.64

 

 

 

 

2. Physical Properties

 

 

 

 

 

 

 

 

 

1) Appearance : White fine powder

 

 

 

3) Purity : Min. 95%

 

 

 

 

4) Molecular Weight : 398.64

 

 

 

 

5) Temperature at 10 hrs half life : 44¡É

 

 

 

6) Activation Energy : 30.2 kcal/mol

 

 

 

7) Solubility 

 

 

 

 

    - Insoluble in water                           

 

 

 

    - Soluble in Ketones, Esters, Aromatic Hydrocarbons

 

 

 

 

 

 

 

 

 

 

 

 

3. Chemical Properties

 

 

 

 

1) Strong oxidation agent

 

 

 

 

2) Active oxygen content : min 3.8%

 

 

 

3) Heat decomposition properties

 

 

 

 

 

 

 

 

Half life of Alkenox P-100 at 0.2 mol/mol in Benzene

 

 

 

 

 

 

 

 

Temp(¡É)

Half  life (hours)

 

 

 

40

17.4

 

 

 

44

10

 

 

 

50

4

 

 

 

60

1

 

 

 

92

0.5

 

 

 

 

 

 

 

 

 

 

 

 

 

4) Flash point : Ambient temperature

 

 

 

5) Combustion properties (Sample 10g)

 

 

 

    Burning time : 5 sec

 

 

 

 

    Flame length : 100 cm

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Decomposition

 

 

 

 

 

 

 

 

 

Alkenox P-100 is easy to decompose by heat

 

 

 

 1) The Mechanism of decomposition

 

 

 

 

 

 

 

5. Safety Test

 

 

 

 

1) Ignition Temp. : Room Temp.

 

 

 

2) Auto Ignition Temp : 360¡É

 

 

 

 

3) Combustion properties (Sample 10g)

 

 

 

     Combustion time : 5 sec

 

 

 

 

     Length of flame : 100 sec

 

 

 

 

     Drop-hammer Sensitivity : 30 cm

 

 

 

     Pressure Test : Max 0.7 mm

 

 

 

 

 

 

 

6. Applications

 

 

 

 

1) The initiator of unsaturated polyester resin

 

 

 

    Alkenox P-100 has low decomposing temp.(44¡É).

 

 

 

    It is suitable for pultrusion mold, continuous laminating and large scale mold. Especially large scale molding, heating furnace is needed to get a high temperature. 

 

    Alkenox P-100 which has low decomposing temp is suitable for that cases.

 

 

    Alkenox P-100 is also used with other curing agent such as BPO(Benzoyl peroxide), TBPB(t-butyl-perbenzoate) and other metal salt accelerators. In that case, we can expect a improved properties after curing. 

 

 

 

 

 

 

2) Polymerization initiator of VCM(Vinyl Chloride Monomer)   

 

 

 

    Alkenox P-100 is used for polymerization initiator of VCM which is the monomer of PVC at 40~70¡É.

 

3) Polymerization initiator of other monomer 

 

 

 

    Alkenox P-100 is used as initiator of homopolymerization & copolymerization of acrylates, methacrylate and vinylidene fluoride monomer.   

 

 

 

 

 

 

 

 

 

 

7. Storage and handling 

 

 

 

 

1) Storage Safety 

 

 

 

 

    The test report of storage safety of Alkenox P-100 

 

 

 

 

 

 

 

 

Period of Storage 

Decrease rate of active oxygen, 30 ¡É

 

 

2 week

1.30%

 

 

 

4 week

1.30%

 

 

 

6 week

2%

 

 

 

24 week

6.40%

 

 

 

 

 

 

 

 

2) Storage 

 

 

 

 

    Alkenox P-100 is quite active peroxide. However handling it at room temperature is possible as it¡¯s storage stability at room temperature is a rather high so it is possible to handle at room temperature. 

 

    But it can be decomposed at above 25¡É, so it must be stored under 20¡É and kept away from direct sunlight  

 

3) First Aid 

 

 

 

 

    Skin contact cause a hazard like other peroxides, so appropriate protection is needed. During working, protective clothes and protective hand cream is needed. 

 

  ¨ç Eye Contact : Immediately flush eyes with plenty of water

 

 

 

                   Get medical attention immediately 

 

 

 

  ¨è Skin Contact : Immediately flush skin with plenty of soap

 

 

 

                   and water. Get medical attention immediately. 

 

 

 

  ¨é Ingestion : Not to vomit. Get medical attention.  

 

 

 

4) Toxicological Information 

 

 

 

 

    Oral rat : LD 50 : > 5g/kg 

 

 

 

 

 

 

 

 

 

 

 

 

 

8. Package 

 

 

 

 

1) inner package : Polyethylene bag 

 

 

 

2) Outer package : Craft paper box